Equipment condition assessment is fundamental to equipment reliability and maintenance and to equipment asset management. The predictive maintenance technologies of vibration analysis, infrared thermography, oil analysis, motor circuit analysis, and ultrasound detection get most of the attention. However, there is a wider spectrum of nondestructive testing (NDT) techniques that can be used to keep tabs on equipment condition.
Some NDT techniques can be used in a time-based program to monitor equipment components; others are employed for examining suspected failures identified by other means or as a check of the condition of critical components when they are returned to service after a maintenance intervention.
Impediments to technology use
When suppliers of NDT products and services were asked about the major impediments companies face when considering use of nondestructive testing technologies, answers centered around people, equipment, and money.
"Personnel qualifications" was the reply from William Blum of NDT Consulting Group, and Kathie Green of Magaflux, a division of ITW, said "environmental issues and lack of training."
Some noted the perceived difficulty of understanding and operating equipment, and suggested equipment with more user friendly interfaces. Also, it was suggested that more economical systems and products would lessen the impact of expensive systems.
To combat the cost issue, Betsy Blazar of the American Society for Nondestructive Testing urged technicians to stress "risk reduction, downtime reduction and expense exposure, product integrity, and safety" with management.
Norman Eisenberg of Thermotest Inc. advised staffers to "be persistent" if there are budgeting problems and people are too busy to give them time to demonstrate what can be done with these technologies.
Alan Bandes of UE Systems defined the impediments as "a need for training and understanding of the technologies as well as where, when, and how to use each type of technology and getting management committed to supporting a comprehensive condition monitoring program." His suggested solutions were to "attend courses and conferences, consult with colleagues, and plan ahead. Then work on educating management to understand the impact the program will have on the company's bottom line."
Resources for reference
The accompanying guide is presented as a foundation for building an NDT reference file of appropriate contacts and resources for your organization.
The guide is arranged in five sections: NDT for mechanical equipment, NDT for electrical systems, ultrasonic inspection for both electrical and mechanical equipment, NDT training, and NDT services. The technology supplier guide lists companies and indicates their product or service offerings. The company directory lists specific information about these suppliers.
The American Society for Nondestructive Testing (ASNT) defines NDT as the examination of an object, material, or system with technology that does not affect the object's future usefulness. It is also noted that NDT includes many methods that can detect internal or external imperfections; determine structure, composition, or material properties; and measure geometric characteristics.
NDT for mechanical equipment
NDT for electrical systems